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Forged Rings

ARK Stainless Inc. is a trusted Manufacturer and Exporter of precision-engineered Forged Rings, offering superior strength, durability, and reliability across various industrial applications. Based in Mumbai, India, we specialize in producing high-quality forged rings using premium-grade raw materials, ensuring exceptional performance and longevity.

Our Forged Rings undergo rigorous quality testing to guarantee dimensional accuracy, structural integrity, and compliance with National and International Industrial Standards. With a commitment to excellence and precision, ARK Stainless Inc. is a preferred supplier of forged rings for industries worldwide, ensuring seamless performance in demanding environments.

Available Grades of Forged Rings

Material Type Standard Available Grades
1 2 3 4 5 6 7 8
Stainless Steel ASTM A182 / ASME SA182 304 304L 316 316L 321 347 310 904L
Duplex & Super Duplex Steel ASTM A182 / ASME SA182 Duplex 2205 Duplex 2304 Super Duplex 2507
Alloy Steel ASTM A182 / ASME SA182 F1 F5 F9 F11 F12 F22 F91
Carbon Steel ASTM A105 / ASME SA105 WPB WPHY 42 WPHY 46 WPHY 52 WPHY 56 WPHY 60 WPHY 65 WPHY 70
Nickel Alloy ASTM B564 / ASME SB564 Inconel 600 Inconel 625 Inconel 718 Incoloy 800 Incoloy 825 Monel 400 Hastelloy C22 Hastelloy C276
Copper Nickel ASTM B466 / ASME SB466 Cu-Ni 70/30 Cu-Ni 90/10

Forged Ring Specifications

Grades Size Range (OD) Thickness Material Properties
Chemical Composition Mechanical Strength Corrosion Resistance Temperature Range
ASTM A182 F304/F316 (Stainless Steel) Up to 2000mm 5mm - 200mm Cr: 18-20%, Ni: 8-10.5% Tensile Strength: 515 MPa Excellent -50°C to 870°C
ASTM A105 (Carbon Steel) Up to 2000mm 5mm - 200mm C: ≤0.35%, Mn: 0.60-1.05% Tensile Strength: 485 MPa Moderate -29°C to 425°C
ASTM A182 F51 (Duplex Steel) Up to 2000mm 5mm - 200mm Cr: 21-23%, Ni: 4.5-6.5% Tensile Strength: 620 MPa High -50°C to 600°C
ASTM A182 F55 (Super Duplex Steel) Up to 2000mm 5mm - 200mm Cr: 24-26%, Mo: 3-4.5% Tensile Strength: 795 MPa Superior -50°C to 600°C
ASTM B564 UNS N06625 (Inconel 625) Up to 1500mm 5mm - 150mm Cr: 20-23%, Ni: 58% Tensile Strength: 760 MPa Excellent -196°C to 980°C

Forged Ring Dimensional Standards Table

Ring Type Outer Diameter (mm) Inner Diameter (mm) Thickness (mm) Material Grade Standard
Seamless Rolled Ring 100 - 500 50 - 400 10 - 100 ASTM A105 / A182 F304 / F316 / A350 LF2 ASME B16.47 / B16.5
500 - 1000 250 - 900 20 - 150
1000 - 2500 500 - 2300 30 - 250
Custom Machined Ring 100 - 500 50 - 400 10 - 100 ASTM A182 F304 / F316 / A350 LF2 ASME B16.47 / API 6A
500 - 1000 250 - 900 20 - 150
1000 - 2500 500 - 2300 30 - 250

Applications of Forged Rings

Forged rings are vital components in various industrial applications, known for their exceptional strength, durability, and resistance to extreme environments. They provide superior performance in high-pressure, high-temperature, and corrosive conditions.

Industrial Applications:
  • Oil & Gas Industry:

    Used in pipeline flanges, wellhead components, and offshore drilling equipment to withstand extreme pressure and harsh environments.

  • Power Generation:

    Essential in turbine rings, generators, and nuclear reactor components, offering durability under high thermal and mechanical stress.

  • Aerospace & Defense:

    Used in jet engine rings, landing gear components, and missile systems due to their high strength-to-weight ratio and precision.

  • Heavy Machinery & Mining:

    Integral to large gear rings, bearings, and industrial shafts, ensuring resilience in high-load and abrasive conditions.

  • Automotive & Railway:

    Used in wheel hubs, transmission gears, and railway bearings for their wear resistance and longevity.

  • Shipbuilding & Marine:

    Applied in marine propulsion systems, engine bearings, and structural components for corrosion resistance and durability.

  • Construction & Infrastructure:

    Used in bridge bearings, structural reinforcements, and heavy-duty support systems where strength and stability are crucial.

Manufacturing Process of Forged Rings

Forged rings are manufactured through a meticulous process that ensures superior mechanical strength, durability, and resistance to extreme temperatures and pressures. The production involves high-quality raw materials, advanced forging techniques, precision machining, and rigorous testing to meet industry standards.

Step-by-Step Manufacturing Process:
  • 1. Raw Material Selection:

    High-quality stainless steel, carbon steel, alloy steel, and duplex steel billets are selected based on the required specifications for strength, corrosion resistance, and performance in industrial applications.

  • 2. Heating & Forging:

    The raw material is heated to high temperatures in a controlled furnace and then shaped using open-die or ring-rolling forging techniques to achieve the desired dimensions.

  • 3. Rolling & Shaping:

    The forged metal is rolled into precise ring shapes using advanced ring-rolling mills, ensuring uniform thickness, grain refinement, and enhanced mechanical properties.

  • 4. Heat Treatment:

    The rings undergo processes like normalizing, quenching, tempering, and annealing to enhance toughness, hardness, and resistance to wear and fatigue.

  • 5. Precision Machining:

    CNC machining and lathing techniques are used to achieve precise dimensions, smooth surfaces, and required tolerances for seamless integration into industrial assemblies.

  • 6. Surface Treatment & Coating:

    Depending on the application, rings undergo processes like shot blasting, passivation, galvanization, or special coatings to enhance corrosion and oxidation resistance.

  • 7. Quality Inspection & Testing:

    Each forged ring undergoes ultrasonic testing (UT), hardness testing, dimensional analysis, and non-destructive testing (NDT) to ensure it meets international quality standards.

  • 8. Marking & Final Inspection:

    The rings are marked with size, material grade, heat number, and manufacturing details before a final quality inspection is conducted to verify compliance.

  • 9. Packaging & Dispatch:

    For safe transportation, the forged rings are securely packed in wooden crates, foam-lined boxes, or protective wrapping as per customer requirements.